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EZ Match User Manual
About the EZ Match Imager
About the EZ Match Imager
The key features of the EZ Match Imager are:
• 3 megapixel sensor (color version)
• 1.3 megapixel sensor (monochrome version)
• High-output white LED illumination
• High-speed image processing
• Ability to identify a large database of tube and cap types, and to learn new tube and cap types
• Support for both linear and 2D symbologies
• USB, RS-232, and RS-422/485 connectivity
• A multi-function EZ Button for location, calibration, and read cycle triggering
• A blue target pattern that identifies the center of the field of view
• A green flash (visible from all angles) to signal a tube/cap detection or successful decode
• Easy customization for a variety of specific applications
About This Manual
This manual provides complete information on setting up, installing, and configuring the
imager. The chapters are presented in the order in which an imager might be set up and
made ready for operation.
Highlighting
Serial commands, highlighted command fields, and default command settings are highlighted
in rust bold. Cross-references and web links are highlighted in blue bold. References to
ESP, its toolbar headings (Communications, Read Cycle, Symbologies, etc.), menu
topics, and other points of emphasis, are highlighted in Bold Initial Caps.
Host Communications
There are three ways to configure and test the EZ Match Imager :
•
Microscan’s Windows-based
ESP
(Easy Setup Program), which offers point-and-click
ease
of use and visual responses to user adjustments.
• Serial commands, such as <K100,1>, that can be sent from ESP’s Terminal
window or
an
other terminal program.
• EZ Button.
- EZ Match Imager 1
- User Manual 1
- Disclaimer 2
- Latest Manual Version 2
- Technical Support 2
- Warranty 2
- Table of Contents 3
- Introduction 5
- Chapter 9 Symbol Quality 5
- About the EZ Match Imager 8
- About This Manual 8
- Highlighting 8
- Host Communications 8
- Warning and Caution Summary 9
- EZ Match User Manual 10
- Statement of RoHS Compliance 11
- 1 Quick Start 13
- Step 1 — Check Hardware 14
- Step 2 — Connect the System 15
- Step 3 — Position the Imager 16
- Step 4 — Install ESP 17
- Step 5 — Select Model 18
- Locate the Object by ESP 21
- Step 8 — Calibrate 23
- Step 9 — Test Read Rate 24
- Step 11 — 26
- Save Configuration in ESP 26
- 2 Using ESP 27
- Calibrate 28
- Application Mode 29
- Menu Toolbar 30
- Preferences > General Tab 32
- Preferences > Terminal Tab 33
- Sizing Information 34
- Preferences > Advanced Tab 35
- Connect to Readers via TCP/IP 36
- Use Default Storage Location 36
- Document Memo 37
- Model Memo 37
- Autoconnect 38
- Autoconnect (cont.) 39
- Bar Code Dialog 40
- Navigating in ESP 41
- Send/Receive Options 42
- Defaulting 43
- Advanced Options 43
- 3 Tube/Cap Inspection 45
- Capture and Test 47
- Multi-Operation 48
- Index (Multi-Operation) 49
- Operation (Multi-Operation) 50
- Frame Count (Multi-Operation) 50
- Timeout (Multi-Operation) 51
- Tube/Cap Library 52
- Tube/Cap Dimensions 54
- Tube Diameter 55
- Cap Base Length 56
- Cap Tip Length 56
- Cap Base Diameter 57
- Cap Tip Diameter 57
- Hue (EZ Match Color Only) 58
- Value (EZ Match Color Only) 58
- Tube/Cap Inspection 59
- Tube/Cap Information 60
- Separator 61
- Tube/Cap Library Index 61
- Tube Angle 62
- Tube/Cap Tip Position 62
- Color (Cap Color) 63
- Cap Presence Message 65
- Cap Absence Message 65
- Cap Unknown Message 65
- Tube Presence Message 65
- Tube Absence Message 66
- Tube/Cap Message Editing 67
- 4 Communications 69
- Communications by ESP 70
- Host Port Connections 72
- Host Protocol 73
- Polling Mode 74
- Poll Address 75
- ACK / NAK Options 76
- Polling Mode Options 77
- RS-422 Status 78
- Auxiliary Port Connections 79
- Parity, Auxiliary Port 80
- Stop Bits, Auxiliary Port 80
- Data Bits, Auxiliary Port 80
- Transparent Mode 81
- Half Duplex Mode 82
- Full Duplex Mode 83
- Daisy Chain Mode 84
- Command Processing Mode 85
- Daisy Chain ID Status 86
- Daisy Chain ID 86
- Daisy Chain Autoconfigure 88
- Response Timeout 89
- LRC Status 90
- Point-to-Point (Main Port) 91
- Polling Mode (Main Port) 91
- ACK / NAK (Main Port) 91
- Auxiliary Port 91
- USB HID Interface 92
- Report Options 93
- Keyboard IN Reports 94
- Microscan HID Report Format 95
- Report Format Examples 96
- Keyboard Report Format 97
- Field Descriptions 98
- USB HID Configuration Options 99
- Read Cycle Mode 100
- Communications 100
- EZ Button 100
- Symbologies 100
- Preamble 102
- Postamble 103
- 5 Calibration 105
- Calibration Serial Commands 106
- Calibration Overview 106
- Calibration Options 107
- Disabled (Shutter Speed) 108
- Enabled (Shutter Speed) 108
- Fast Shutter 108
- Symbol Type 109
- Disabled 111
- Row and Column 111
- Straight Line 112
- Straight Line Framed 112
- Line Scan Height 113
- Processing 113
- Calibration by ESP 114
- After Calibration 115
- Initiating Calibration 116
- Read Rate LEDs 117
- Beeper / Green Flash 117
- Terminal 118
- Medium Pass 119
- Fine-Tune Pass 120
- 6 Read Cycle 123
- Read Cycle by ESP 124
- Read Cycle Serial Commands 125
- Read Cycle Setup 126
- Multisymbol 127
- Multisymbol Separator 128
- Trigger Mode and Duration 129
- Continuous Read 1 Output 130
- External Level 131
- External Edge 131
- Serial Data 132
- Serial Data and Edge 132
- Trigger Filter Duration 133
- External Trigger Polarity 134
- Serial Trigger 135
- End of Read Cycle 138
- Read Cycle Timeout 139
- Capture Mode 140
- Number of Captures 141
- Rapid Capture Mode 141
- Timed Capture 142
- Triggered Capture 143
- Pre-Processing 144
- Capture Timing 145
- Time Between Captures 146
- Image Storage 147
- Image Storage Mode 148
- Image Storage Example 149
- Minimum Good Reads 150
- 7 Symbologies 151
- Symbologies by ESP 152
- Symbologies Serial Commands 153
- Data Matrix 154
- Fixed Symbol Length (Code 39) 158
- Full ASCII Set (Code 39) 159
- Code 128 / EAN-128 160
- (Code 128 / EAN-128) 161
- Fixed Symbol Length (BC412) 163
- Interleaved 2 of 5 164
- Symbol Length (Code 93) 167
- Start / Stop Match (Codabar) 168
- Start / Stop Output (Codabar) 168
- Symbol Length (Codabar) 169
- UPC / EAN 171
- Separator Status (UPC / EAN) 172
- , : <K473h,,,,,2C> 173
- Supplemental Type (UPC / EAN) 174
- Pharmacode 175
- Bar Width Status (Pharmacode) 176
- Direction (Pharmacode) 176
- GS1 DataBar (RSS) 177
- DataBar Limited (RSS Limited) 178
- DataBar-14 (RSS-14) 178
- Fixed Symbol Length (PDF417) 179
- Codeword Collection (PDF417) 180
- MicroPDF417 181
- Composite 182
- Narrow Margins 183
- Symbology Identifier 183
- 8 I/O Parameters 185
- I/O Parameters by ESP 186
- I/O Parameters 187
- Symbol Data Output 189
- Good Read 190
- When to Output Symbol Data 191
- No Read Message 192
- Bad Symbol Message 194
- No Symbol Message 194
- Minimum Number of Bars 195
- Start/Stop Status 195
- 2D Symbology Qualification 196
- Symbol Size 1 197
- Symbol Size 2 197
- Symbol Size Tolerance 197
- Dimension Mode 198
- Dimension 1 199
- Dimension 2 199
- Dimension Tolerance 199
- Orientation Mode 200
- Orientation Value 201
- Read Duration Output 202
- Output Indicators 203
- Static Presentation Mode 204
- Mismatch 204
- Target Pattern 205
- Green Flash Duration 206
- LED Configuration 208
- Serial Verification 209
- Control/Hex Output 210
- Default on Power-On 212
- Load IP Database 212
- Save for Power-On 212
- EZ Button Modes 213
- Target System 214
- Bar Code Configuration 214
- Tube/Cap Learn 214
- EZ Button Operation 214
- Configurable Output 1 215
- Output State 217
- Pulse Width 217
- Output Mode 217
- Trend Analysis Output 1 218
- Trend Analysis Mode 219
- Number of Triggers 220
- Number to Output On 220
- Decodes/Trigger Threshold 220
- Output on Symbol Contrast 221
- Output on Print Growth 221
- Symbol Contrast Threshold 222
- Print Growth Threshold 223
- Diagnostics Output 1 224
- Tube/Cap Detection Output 1 225
- Output On 226
- Configurable Output 2 227
- Trend Analysis Output 2 227
- Diagnostics Output 2 227
- Tube/Cap Detection Output 2 228
- Configurable Output 3 229
- Trend Analysis Output 3 229
- Diagnostics Output 3 229
- Tube/Cap Detection Output 3 230
- Frame Information 231
- Image Output 232
- Communication Port 233
- File Format 233
- JPEG Quality 233
- Image Output Example 234
- Database Identifier Output 235
- Quality Output 236
- Power On / Reset Counts 237
- Time Since Reset 238
- Service Message 239
- EZ Trax Output 240
- Image Mode 241
- Image Format 242
- Object Info Output 242
- Grade Output 242
- Symbol Quality 245
- Symbol Quality by ESP 246
- Overview of Symbol Quality 248
- Symbol Quality Separator 249
- Data Matrix Output Mode 250
- Symbol Contrast 251
- Print Growth 251
- (Data Matrix Only) 252
- Total Read Time 254
- Capture Time 254
- Locate Time 254
- Decode Time 255
- ECC Level (Data Matrix Only) 255
- Matrix Size 255
- (Data Matrix Only) 255
- Quiet Zone (Data Matrix Only) 256
- Matchcode 259
- Matchcode by ESP 260
- Matchcode Serial Commands 260
- Overview of Matchcode 261
- Matchcode Type 262
- Sequential Matching 263
- Match Start Position 263
- Match Length 263
- Wild Card Character 264
- Sequence on No Read 265
- Sequence on Mismatch 266
- Match Replace 267
- Mismatch Replace 268
- New Master Pin 269
- Camera and IP Setup 271
- Camera and IP Setup by ESP 272
- Evaluation 275
- Histogram 276
- Threshold (Histogram) 277
- Line Scan 278
- Calibration 279
- Window of Interest 280
- Window of Interest by ESP 281
- Top (Row Pointer) 282
- Left (Column Pointer) 282
- Height (Row Depth) 283
- Width (Column Width) 283
- IP Database 284
- Dynamic Setup 285
- Camera Settings 286
- Focal Distance (Read-Only) 287
- Pixel Sub-Sampling 288
- IP Threshold 289
- Cycle Max 290
- Cycle Step 290
- Adaptive Contrast Percent 290
- Standard 291
- Fast Linear Mode 291
- Horizontal 291
- Vertical 291
- Tube/Cap Mode 292
- Image Processing Timeout 294
- Background Color 295
- Mirrored Image 296
- Hollow Mode 297
- Damaged Symbol Status 299
- Illumination Brightness 300
- Skew Correction 301
- Line Speed 302
- Symbol Direction 303
- General Purpose 304
- Color Match Resolution 305
- Hue and Saturation 306
- Hue, Saturation, and Value 306
- IP Database Serial Commands 308
- Number of Active Indexes 309
- IP Database Status 310
- Row Pointer 311
- Column Pointer 311
- Row Depth 312
- Column Width 312
- Threshold Mode 312
- Fixed Threshold Value 312
- Processing Mode 313
- Symbology Type 313
- Color (EZ Match Color Only) 315
- Database Mode 316
- Image Process Looping 317
- Image Dimensions 318
- Region of Interest (ROI) 319
- Notes on Symbol Type 322
- Terminal 325
- Terminal Window 326
- Editing a Macro 329
- Terminal Window Menus 330
- Utilities 331
- Serial Utility Commands 332
- Utilities 333
- Read Rate 334
- Counters 335
- Counters by Serial Command 336
- Cap Unknown Counter 337
- Cap Counter Reset 337
- Tube Absent Counter 337
- Tube Present Counter 337
- Tube Counter Reset 337
- Device Control 338
- Differences from Default 339
- Master Database 340
- Master Symbol Database Size 341
- Enter Master Symbol Data 342
- Request Master Symbol Data 343
- Request New Master Status 344
- Delete Master Symbol Data 345
- Firmware 346
- Firmware Verification 347
- Request Checksum by ESP 348
- Default / Reset / Save 349
- Customer Default Parameters 350
- Microscan Default Parameters 350
- Imager Status Requests 351
- <K?n> All Range Request 352
- Y-Modem Upload 353
- Y-Modem Download 353
- Image Library Request 353
- Bar Code Configuration Mode 354
- White Balance Calibration 356
- Output Format 357
- Output Format Serial Commands 358
- Output Format Status 359
- Format Assign 360
- Format Extract 361
- Format Extract by ESP 362
- Format Insert 363
- Format Insert by ESP 364
- Output Filter Configuration 365
- Filter Number 366
- Wildcard 367
- Placeholder 367
- Database Index 368
- Ordered Output Filter 369
- Appendices 371
- General Specifications 372
- EZ Match Imager Dimensions 372
- Optoisolator Outputs 375
- Output Circuit Examples 376
- Optoisolator Inputs 377
- Serial Configuration Commands 378
- Serial Command Format 383
- Serial Command Status Request 384
- ACK / NAK Data Flow Examples 386
- Error Condition 387
- Communications Protocol 388
- Transfer 1 388
- Transfer 2 388
- Error Condition 1 390
- Error Condition 2 391
- Error Condition 3 393
- Appendix E — ASCII Table 394
- RS-422 / 485 395
- 5 Volt Devices 396
- 10-28 Volt Devices 396
- Appendix H — Operational Tips 397
- (For use with Windows 398
- Changing the COM Port 400
- Hyperlink Index 407
- C Index 409
- D Index 411
- E Index 413
- F Index 415
- I Index 417
- M Index 419
- O Index 421
- P Index 423
- S Index 425
- T Index 429
- W Index 431
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